Oil &Gas – LPG and NG

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LPG Filling Plant And LPG Plant Equipments


- Cylinder Carousel System
  • A filling carousel is intended for filling large quantities of liquefied petroleum gas (LPG) cylinders. It consists of a frame with running wheels, rails, a central column for LPG and air, and a driving unit the carousel frame around the central column.
  • The speed of the carousel can be adapted to the various filling times and capacities. The dimension of the carousel is important to consider for the future filling capacity.
  • The carousel frame chosen can be equipped with a number of filling scales, selected for the present demand and possible future demands.
  • Filling carousels can be provided with equipment for automatic introduction and automatic filling scales with ejection of cylinders.
- Online Filling Machines
  • UFM filling machines with Siemen’s plc-based touch screen – supplied more than 200 machines across India and export.
  • Cylinder encoding system same as carousel system.
  • Function and Production rate same as carousel with economic cost correction unit.
  • Telescopic conveyor for lengths 20ft and 40ft handling capacity up to 50kg cylinders (gross weight 100KG/CYL).
  • Supplied more than 200 telescopic conveyors across India and abroad and running Successfully.
- Chain Conveyors
  • The Conveyor chain are specially designed to transport LPG Cylinders on chain conveyor systems.
  • The chain is manufactured using a special alloy cast steel, assuring a excellent wear resistance, low friction, and high tensile strength.
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- Water Bath
  • Filled LPG Cylinders are passed through a water trough to detect Leakage of LPG through cylinder body and bung.
  • This consists of a water trough with guide rails and an integral chain conveyor which is installed along with the length of test bath.
  • The LPG cylinder are allowed to enter the test bath through gravity at the entry of water trough and exit by means of chain conveyor.
  • During the movement of cylinders through the trough leakage is detected through observing bubbles.
- Cylinder Washing Unit
  • The Cylinder washing unit ensures that the surfaces of the cylinders are cleaned before filling .
  • System consists of washing cabinet , high pressure water pump and reservoir.
- Check Weigh Scale
  • It makes last control after filling to check the LPG cylinder weights whether they are fully filled or not.
  • All types of cylinders can be checked with just one machine.
- On Line Valve Leak Detector For LPG Cylinder
  • Capacity 2100 CYLS/HR
  • Conveyor Speed Of 24 Meters/min type – online
  • LPG Leakage Rejection Criteria - >0.5 Gm/Hr
  • Integration with Supervisory PC
  • MIS reports
  • HMI Display
  • Self-Diagnostics
  • Remote Trouble Shooting
- Hot Air Sealing Machine
  • The Hot air sealing machine consists of FLP electrical control unit, FLP Hot air chamber, Pneumatic accessories, Insulated Teflon hose, Sealing gun and FLP plug.
  • Capacity 1800 cylinders per hour.
  • Hot Air Sealing system is flame proof type suitable for group IIA and IIB.
- Telescopic Conveyor
  • Telescopic conveyor provides direct transportation of LPG cylinders to conveyor belt, filling scales or all other machines.
  • It Increases the capacity of filling and discharging.
  • Reduction in potential transportation damages.
  • Disburden work load of customers & vehicle loading and unloading with less work power.