A filling carousel is intended for filling large quantities of liquefied petroleum gas (LPG) cylinders. It consists of a frame with running wheels, rails, a central column for LPG and air, and a driving unit the carousel frame around the central column.
The speed of the carousel can be adapted to the various filling times and capacities. The dimension of the carousel is important to consider for the future filling capacity.
The carousel frame chosen can be equipped with a number of filling scales, selected for the present demand and possible future demands.
Filling carousels can be provided with equipment for automatic introduction and automatic filling scales with ejection of cylinders.
- Online Filling Machines
UFM filling machines with Siemen’s plc-based touch screen – supplied more than 200 machines across India and export.
Cylinder encoding system same as carousel system.
Function and Production rate same as carousel with economic cost correction unit.
Telescopic conveyor for lengths 20ft and 40ft handling capacity up to 50kg cylinders (gross weight 100KG/CYL).
Supplied more than 200 telescopic conveyors across India and abroad and running Successfully.
- Chain Conveyors
The Conveyor chain are specially designed to transport LPG Cylinders on chain conveyor systems.
The chain is manufactured using a special alloy cast steel, assuring a excellent wear resistance, low friction, and high tensile strength.
- Water Bath
Filled LPG Cylinders are passed through a water trough to detect Leakage of LPG through cylinder body and bung.
This consists of a water trough with guide rails and an integral chain conveyor which is installed along with the length of test bath.
The LPG cylinder are allowed to enter the test bath through gravity at the entry of water trough and exit by means of chain conveyor.
During the movement of cylinders through the trough leakage is detected through observing bubbles.
- Cylinder Washing Unit
The Cylinder washing unit ensures that the surfaces of the cylinders are cleaned before filling .
System consists of washing cabinet , high pressure water pump and reservoir.
- Check Weigh Scale
It makes last control after filling to check the LPG cylinder weights whether they are fully filled or not.
All types of cylinders can be checked with just one machine.
- On Line Valve Leak Detector For LPG Cylinder
Capacity 2100 CYLS/HR
Conveyor Speed Of 24 Meters/min type – online
LPG Leakage Rejection Criteria - >0.5 Gm/Hr
Integration with Supervisory PC
MIS reports
HMI Display
Self-Diagnostics
Remote Trouble Shooting
- Hot Air Sealing Machine
The Hot air sealing machine consists of FLP electrical control unit, FLP Hot air chamber, Pneumatic accessories, Insulated Teflon hose, Sealing gun and FLP plug.
Capacity 1800 cylinders per hour.
Hot Air Sealing system is flame proof type suitable for group IIA and IIB.
- Telescopic Conveyor
Telescopic conveyor provides direct transportation of LPG cylinders to conveyor belt, filling scales or all other machines.
It Increases the capacity of filling and discharging.
Reduction in potential transportation damages.
Disburden work load of customers & vehicle loading and unloading with less work power.